Powering the future, one series at a time: Power solutions for industrial activities.

In traditional mechanical engineering, availability, precision, and ease of maintenance are top priorities. Our power supplies and power semiconductors provide stable power to drives, controllers, and sensors—even under high inrush currents, dynamic load changes, and demanding EMC environments. Cooling components and fans are designed to make optimal use of the machines’ thermal reserves while simultaneously extending the service life of the components. This reduces downtime and ensures reproducible processes in production.

Robotics and handling systems often operate in multi-shift environments and are subjected to mechanical stresses caused by acceleration and vibration. Our industrial power supplies and fans are vibration-resistant, temperature-resistant, and designed for continuous operation in automated production lines. Communication interfaces enable real-time monitoring of voltages, currents, and temperatures. This lays the foundation for condition-based maintenance and increases the availability of the robots.

In welding and joining systems, power supplies and power electronics are critical to process stability and seam quality. High currents, rapid load changes, and EMC-challenging environments place special demands on components and cooling. Exista supplies suitable power semiconductors, fans, and power supplies designed for such applications. Through appropriate thermal design and cooling components, the electronics remain within the permissible temperature range—ensuring reproducible results and a longer service life for the systems.

Laser and EDM machines require precise, low-noise, and stable power supplies to ensure process quality and repeatability. Our solutions combine efficient power supplies with optimized heat dissipation and appropriate fans. This ensures that power modules, optics, and controllers are reliably cooled and protected against thermal overload. Combined with sophisticated integration into the machine layout, this results in compact, service-friendly systems with high long-term stability.

In power generation, converters, and inverter systems, components are subjected to high voltages, currents, and ambient temperatures. Exista assists in selecting suitable power semiconductors, power supplies, and cooling solutions that can withstand these stresses. Extended temperature ranges, rugged enclosures, and appropriate protection concepts enable their use in demanding industrial and energy applications. The right combination of power electronics and thermal management increases the efficiency and reliability of the systems.

In industrial automation, controllers, I/O modules, and communication components form the nervous system of the system. Our industrial power supplies are designed for use in control cabinets, decentralized control boxes, and distributed systems. They provide a stable power supply, high immunity to interference, and support for common fieldbus and monitoring interfaces. Combined with intelligent fans and appropriate heat dissipation, they create an infrastructure that is ready for smart factories and predictive maintenance.

Reliability is achieved through the use of tested components, robust mechanical design, and rigorous quality processes. This includes designs compliant with EN 61010, EN 62368, and UL 508 standards, extended temperature ranges, and appropriate IP protection ratings. Combined with sophisticated heat dissipation and qualified manufacturing processes, this results in solutions designed for long-term operation in demanding industrial environments.

Many power supplies and electronic solutions support interfaces for monitoring and control, such as CAN, PMBus, or Remote Sense. These interfaces enable the collection and analysis of status data such as voltage, current, temperature, or fan speed. This information can be integrated into control systems or cloud platforms and forms the basis for smart factory concepts and predictive maintenance.

Exista supports the development process from the initial requirements through to series production approval. This includes the selection of suitable components, design-in support, thermal calculations, and assistance with EMC and regulatory compliance issues. The goal is to deliver a solution that is technically optimal, reliably manufacturable, and available over the long term—precisely tailored to the specific requirements of each customer’s application.